Printronix P5000 manuals

Printronix P5000 Instruction Manual (360 pages)

Brand: Printronix | Category: Print & Scan | Size: 7.19 MB |

English

Table of contents

Maintenance Manual

1

Trademark Acknowledgements

4

Communication Notices

5

Chapter Communication Notices

6

Table of Contents

7

5 Replacement Procedures

8

1 Maintenance Overview

11

Printer Evolution

12

How to Identify the Printer

12

Chapter 1 P5000 Printers

14

Important Maintenance Notes

15

About This Manual

15

How to Use This Manual

16

Notes and Notices

16

Safety Notices

17

Hinweise zur Sicherheit

17

Controls and Indicators

18

PRT CONFIG

19

JOB SELECT

19

Status Indicator

21

Power Switch

21

(Off) (On)

21

0.1 inch

22

2 Preventive Maintenance

25

NOTE: P5005 hammer bank is

27

NOTE: Cabinet model shown

28

Procedure is the same for

28

3 Troubleshooting

29

Start Here

30

How to Clear LCD Messages

31

Table 2: Message List

32

Table 3: General Symptom List

37

Troubleshooting Procedures

38

The Procedures

39

15V CTL FAIL* Message

40

22 INVALID ADDR Message

40

23.5V CTL FAIL* Message

40

31 PAPER OUT

41

TIMEOUT Message

41

32 PAPER JAM

41

± 2 inch-pounds (1.02 ± 0.23

41

33 PLATEN OPEN

42

34 RIBBON STALL

42

48V PWR FAIL* Message

43

ACCESS NULL PTR* Message

43

ACTIVATE LOST Message

44

A TO D OVERRUN* Message

44

BUFFER OVERRUN Message

45

CLEAR PAPER JAM Message

46

CLEARING PROGRAM

49

FROM FLASH Message

49

CLOSE PLATEN Message

49

COIL HOT Message

49

Control panel blank

50

CTL VOLT FAIL* Message

51

DIAGNOSTIC

51

PASSED Message

51

Downloads consistently fail

52

DRVR CIR BAD* Message

52

ERROR: DC PROGRAM

52

NOT VALID Message

52

EXHAUST FAN FLT Message

56

FIRMWARE ERROR Message

56

HAMMER COIL BAD

58

#, #, #, #, ... etc. Message

58

HB NOT INSTALLD* Message

58

HMR BANK FAN FLT Message

58

ILL EXT BUS ACC* Message

59

ILL INST ACCSS* Message

60

ILLGL OPR ACCSS* Message

60

INTAKE FAN FAULT Message

60

INVALID ACTIVATE Message

60

INVALID COMMAND Message

61

LO DRV. SHORT* Message

61

PAP BSY TOO LNG* Message

64

PAP FIFO OVERFL* Message

64

PAP FIFO UNDRFL* Message

64

PAP ILLGL ST* Message

65

PAP INCMPL ENER* Message

65

PAP INVLD CMD* Message

65

PAP INVLD PARM* Message

65

PAP NOT SCHED* Message

66

PAP NT AT SPEED* Message

66

PAP UNEXP INT* Message

66

PARAMETER ERROR Message

66

PARITY ERROR Message

67

PLAT INV CMD* Message

67

PLAT INV PARM* Message

67

PLAT INV STATE* Message

67

PLEASE WAIT

68

RESET IN PROGRESS Message

68

Paper feeds poorly

68

Power on “hang” condition

69

POWER SAVER MODE Message

69

POWER SUPPLY HOT Message

69

Stacker not operating

70

Printer does not initialize

71

PRINTER HOT Message

72

Randomly misplaced dots

74

RIB INVLD CMD* Message

75

RIB INVLD STATE* Message

75

RIBBON DRIVE Message

75

RIBBON INK OUT

76

CHANGE RIBBON Message

76

SCS COMMAND ERROR Message

76

SHUTTLE JAM Message

79

± 1 inch-pounds (2.03

79

± 0.11 N•m)

79

Message

80

Operator’s

81

STACKER FAULT Message

82

STACKER FULL Message

83

STACKER JAM Message

83

Stacker limit switch check

83

Stacker motor check

84

TABLE MISMATCH

85

DOWNLOAD AGAIN Message

85

TCB CORRUPTED* Message

85

TOF is lost repeatedly

85

Communications Failures

88

Diagnostic Printer Tests

89

Boot Diagnostics Menu

92

BOOT DIAGNOSTICS

93

PRESS ENTER

93

Hex Code Printout

95

How to Print a Hex Dump

96

ASCII Character Set

97

Soft vs. Hard Reset

98

The Power On Sequence

104

4 Adjustment Procedures

105

IMPORTANT

106

User’s Manual.)

107

1) Timing Belt Shield

109

2) Motor Mount Bolt (2)

109

3) Paper Feed Drive Motor

109

4) Splined Shaft

109

± 0.23 N•m)

110

Direction of Force

111

1) Shuttle Cover

115

3) Paper Scale

115

1) Belt Cover

119

2) Set Screw

119

3) Platen Open Motor Pulley

119

4) Platen Shaft Pulley

119

1) Screw, Skid (2)

121

2) Ribbon

121

3) White Nylon Washer

121

4) Screw, Retaining (2)

121

1) Screw

123

2) Adjusting Link

123

Paper Out Adjustment

124

< or ; key, adjust the XX

127

Hammer Phasing Adjustment

128

Adjustment

129

User’s Manual

130

FILENAME.ZIP

136

FILENAME

136

FILENAME.EXE

136

Set Shuttle Speed

141

Chapter 4 Set Shuttle Speed

142

5 Replacement Procedures

143

Belt, Paper Feed Timing

146

Belt, Platen Open

147

Circuit Breaker

148

Connector Shells

149

Connector Stiffening Clips

151

Installation

153

Controller Board (CMX)

155

Removal

157

Early Models

159

Later Models

159

Cover Assembly, Shuttle

160

Expansion

162

Fan Assembly, Cabinet Exhaust

163

Fan Assembly, Card Cage

164

Fan Assembly, Hammer Bank

165

Hammer Spring Assembly

166

Removal

171

CMX Controller Board

173

Paper Feed Motor

174

Paper Ironer

176

Paper Path

177

± 2 inch-pounds (2.26 ± 0.23

181

Platen Open Motor

182

Power Supply Board

184

(Default is all

186

Run and Auto Reset Modes

188

Dipswitches

189

Resistors, Terminating

190

Ribbon Drive Motor

192

Ribbon Guide Assembly (L/R)

193

Ribbon Hub

194

Shaft, Splined

195

Shaft, Support

197

Shuttle Frame Assembly

198

Spring Assembly, Gas

200

Tractor (L/R)

204

Part No. Description Notes

207

Figure 32. Pedestal Details

212

Figure 39. Tractor Shafts

226

Figure 40. Platen

228

Install screws here

230

Route cable under

230

Hammer Bank Fan

230

Top View

230

Figure 43. Expansion-CT Board

234

6 Principles of Operation

239

Printing Rates

242

Printing Mechanism

242

Chapter 6 Printing Mechanism

244

Paper Transport System

245

Ribbon Transport System

246

Shuttle Assembly

247

Control Panel

248

Data Controller

251

Engine Controller

254

Printer Interface

256

Graphics

257

Chapter 6 Graphics

258

A Wire Data

259

Appendix A

260

Interconnection Diagram

261

Power Distribution Diagram

262

Main Wire Harness Test Tables

263

Controller, CMX

264

PPR STK STAT0

265

PPR STK STAT1

265

PPR STK CTL0

265

PPR STK CTL1

265

Controller (continued)

266

Cable Assembly

268

Power Supply

268

Expansion-CT

269

SureStak Power Stacker PCBA

270

Cable Routing, Cabinet Model

271

Cable Routing, Pedestal Model

273

If you replace the I/O cable

275

See Appendix E

275

DataproductsCentronics

276

CentronicsDataproducts

276

(P/N 154649-901)

277

(AC Kit P/N 153502-901)

280

To Circuit Breaker

281

Input Power Connector

281

Left Guide = P106 / LRP

288

Right Guide = P107 / RRP

288

P107 / HBF

295

B Abbreviations &

299

Appendix B

300

C Metric Conversion Tables

307

Appendix C

308

D Noise Suppression Devices

309

Control Panel Cable Assembly

310

Parallel I/O Cable Assembly

310

E SureStak™ Power Stacker

311

Removing the Power Stacker

312

2. Vertical Rail

315

3. Stacker Base

315

Installing the Power Stacker

317

1. Screw, 6-32x1/4, Torx T-10

319

1. Upper Frame Cross-Member

321

2. Elevator Assembly

321

4. Vertical Rail

321

Figure 67. Stacker Fasteners

323

Figure 68. Paper Fence

324

1. Logic Cable (P104)

325

2. Power Cable

325

3. Frame Cable (P102)

325

4. Rail Cable (P107)

325

User’s Guide.)

327

1. Tie Wrap

328

1. Spring

330

Replacing the Timing Belts

331

1. Allen Screw

333

2. Belt Clamp

333

NOTE: Left timing

334

Illustrated Parts Breakdown

335

Figure 80. Stacker Assembly

336

Numerics

349

164253-001D

360

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